Engineering services for satellites and strategic systems, from development build zero to flight.

We design the electronics, write the flight firmware/software, develop the algorithms, build the ground processing, and take the hardware into the beam to prove it survives. Senior engineers stay on your program from the first schematic to the final report.

DevBuildZero logo

Trusted by programs at:

DOE national laboratories
Defense primes
Major component vendors
Mil/Aero ASIC designers

What we do

End-to-end R&D for space and strategic environments. We take a program from concept through delivered hardware, or step into whichever stage needs help.

FPGA CPU
  • Electronics design

    Payload and instrument electronics, high-speed digital, radiation-tolerant part selection and mitigation. Turnkey builds from schematic through layout, procurement, assembly, and checkout.

  • Flight firmware and software

    Flight software, command and data handling, FPGA firmware for sensor interfaces and high-rate data paths.

  • Algorithm development

    Signal processing, detection and classification, and sensor fusion.

  • Ground processing software

    Pipelines, data products, and analysis tooling that turn downlinked bits into answers.

Radiation effects testing

We have run 40+ campaigns across every environment that matters for space and strategic systems: proton, heavy ion, neutron, flash x-ray, and total ionizing dose.

We specialize in complex parts: SoCs, FPGAs, high-density memories, and custom ASICs, where the test harness is most of the work. A well-designed harness can significantly reduce the beam time required to meet test objectives.

Beam line Device under test Data acquisition

We run the campaign end to end:

  • Planning and fixtures

    Test planning against your environment and part list, fixture board design, and DUT driver and data acquisition software.

  • Test execution

    We run the shift. Beam-time planning, DUT swaps, live monitoring of every channel, and the fixture or software change made on the spot when the first run shows something the plan did not. Beam time is the expensive part of a campaign, and we treat it that way.

  • Analysis and reporting

    A report you can hand to your radiation effects board: cross sections, dose response, and part qualification recommendations.

What we have put in the beam.

Device classes from recent campaigns:

  • Next-gen technology nodes
  • Commercial SoCs & FPGAs
  • Custom ASICs
  • Serial & parallel SRAM/MRAM/FRAM
  • Ethernet PHY & switch ICs
  • DDR4/LPDDR4 & DDR5/LPDDR5

Fixtures range from modified vendor eval boards to fully custom multi-DUT test systems, chosen by what gets your part to the beam fastest.

Typical time from hardware in hand to test-ready, across the 2026 campaigns:

Fixture approachTime to beam
Modified vendor eval board
3days
Eval board plus custom support hardware
2weeks
Part swap onto a host development kit
3weeks
Fully custom hardware and software
4weeks

Recent work

  • 4months, concept to flight

    Sounding rocket payload delivered in four months.

    Custom electronics processing real-time inertial and position data in flight. Designed, built, integrated, and delivered.

  • LEOnow on orbit

    Experimental module in low Earth orbit.

    Schematic, layout, fabrication, assembly, and electrical checkout of a module that is now on orbit.

  • 64-bitECC block RAM

    Next-generation FPGA SoC characterization.

    A next-generation FPGA SoC needed single-event characterization across GPIO, PLLs, DSPs, configuration memory, 64-bit ECC block RAM, and the scrubber. The ECC BRAM alone required a pin count most fixtures cannot reach. However, this width enabled measuring statistically meaningful error rates in a fraction of the beam time a narrower interface would need.

  • 3days to test-ready

    Ethernet ICs test-ready in three days.

    A customer needed heavy-ion SEU and SEL data on Ethernet PHY and switch ICs. We modified off-the-shelf eval boards for power injection and current monitoring and were test-ready three days after the hardware arrived.

  • 6memories on one test system

    Six memory parts on one test system.

    Six serial and parallel MRAM and FRAM parts needed characterization across heavy ion, flash x-ray, neutron, and TID. We built one test system with swappable DUT sites and custom software, ready in two weeks, and carried it through every environment.

  • 4weeks to beam

    LPDDR5 on a modified development kit.

    The memory only exists soldered to a host. We took an SoC development kit, swapped the DRAM, wrote the driver and power-monitoring software, and were in the beam in four weeks.

  • FXRredesigned and requalified

    Flash x-ray fixture redesign.

    A customer's existing test fixture was failing destructively under flash x-ray. We redesigned it to survive the environment and requalified it at the facility.

How we work

01

Senior engineers on every job.

A principal engineer owns your program from proposal through delivery, and stays hands-on throughout the process.

02

Proposal to delivery.

We have led programs as principal investigators from the first concept through delivered hardware, so we know what the end state has to look like before the first schematic.

03

Small enough to re-plan in a week.

Requirements move. We move with them without a change-order fight.

04

We deliver the documentation with the hardware.

Schematics, firmware sources, test data, and the report, in a state someone else can pick up.

Team

Hunter Earnest

Co-Founder

Electrical engineer. Hunter co-founded DevBuildZero after several years at Sandia National Laboratories, where he was principal investigator and lead engineer on space-based R&D programs and carried them from proposal to delivered hardware. He designs satellite electronics and embedded systems for strategic programs, and he leads the company's radiation work from fixture design through campaign execution.

Hunter Earnest and Willie Marchetto in cleanroom garb at an integration bench in a highbay
Hunter (left) and Willie (right) during satellite payload integration in a highbay.

Willie Marchetto

Co-Founder

Computer and astronautical engineer. Before DevBuildZero, Willie was chief engineer and principal investigator at Sandia National Laboratories on ground- and space-based R&D programs. His background runs from satellite electronics and flight software through machine-learning target recognition and high-performance computing to the ground software and infrastructure that tie a system together.

Doing business with us

Small business.ITAR registered.Cleared facility.

Based in Ozark, Missouri. We travel to your facility and to the beamline.

UEI
EV5ZM5358G35
CAGE
9AXK8
NAICS
541715 Research and Development in the Physical, Engineering, and Life Sciences. 541330 Engineering Services. 927110 Space Research and Technology. 541511, 541512, 541519, 541690, 541990.
PSC
AC33 National Defense R&D Services, Experimental Development. AR13 Space R&D Services, Experimental Development. AS23 Aerospace Research, Experimental Development.

Contact

Send us the problem statement. A paragraph and a rough schedule is enough to start.

Mail1008 W Farmer St, Suite C, Ozark, MO 65721